Publications
2025
- Understanding fracture mechanisms in NMC811 particles via stochastic anisotropic phase-field modellingAhmad Azizpour, Daniele Duranti, Mattia Giuliano, Luca Belforte, Edoardo Rossi, Georg GramseJournal of Power Sources
Mechanical degradation of secondary NMC811 particles is a key factor limiting the cycle life of lithium-ion batteries, as particle fracture isolates active material and disrupts lithium transport. This study presents a 2D stochastic anisotropic chemo-mechanical phase-field model to predict fracture evolution in NMC811 particles during electrochemical cycling.
- Electrochemical Impedance Spectroscopy Accuracy and Repeatability Analysis of 10 kWh Automotive Battery ModuleManuel Kasper, Arnd Leike, Nawfal Al-Zubaidi R-Smith, Aikaterini Papachristou, Ferry KienbergerBatteries
Electrochemical Impedance Spectroscopy (EIS) measurements are highly sensitive to the fixturing, temperature, and state of charge (SoC) of batteries. For 10 kWh automotive battery modules, we show that variations in SoC and temperature introduce significant errors at low-to-medium frequencies (<100 Hz), while improper fixture wiring affects mainly higher-frequency accuracy, with errors up to 100% in the imaginary part at 1 kHz.
- Exploring processability limitations of commercial hard carbon for negative electrodes of Na-ion batteriesHari Raj, Soorya Saravana, Melisa Herrmann Alba, Francois Rabuel, Da Huo, Alejandro A. Franco
Optimizing electrode manufacturing processes for sodium-ion batteries (SIBs) is crucial for enhancing their performance and commercial viability. This study systematically investigates the influence of critical electrode fabrication parameters, including solid content, mass loading, and calendering, on commercial hard carbon (HC) electrode properties.
- A low complexity physics-based aging model for lithium ion cells with solid electrolyte interphase and lithium plating side-reactionsAlberto Romero, Johannes Angerer, Elias Steinkellner, Luca Belforte
In this paper, we extend our previously presented lithium ion battery model to include electrochemical aging dynamics, considering both calendaric and cyclic aging behavior.
- A microstructure-resolved model of sodium-ion battery hard carbon electrodesImelda Cardenas-Sierra, Francisco Fernandez, Martin Petit, Alejandro A. FrancoJournal of Power Sources
To improve the design and accelerate the adoption of Sodium-Ion Batteries (SIBs), it is necessary to improve our understanding of the electrochemical behavior of Hard Carbon (HC) negative electrodes. We report here a novel electrochemical model that unravels the sodiation mechanism of HC electrodes.
- Digital correlation analysis and optimization of microporous layer through a machine learning workflow for PEMFC applicationsRashen Lou Omongos, Diego E. Galvez-Aranda, Francisco Fernandez, András Vernes, Alejandro A. FrancoJournal of Power Sources
The Microporous Layer (MPL) plays a crucial role in Proton Exchange Membrane Fuel Cells (PEMFCs), as it influences the overall transport properties within these devices. This study introduces a novel Machine Learning (ML) approach to optimize the MPL microstructure and properties.
- Surrogate Modeling of Lithium-Ion Battery Electrode Manufacturing by Combining Physics-Based Simulation and Deep LearningUtkarsh Vijay, Francisco Fernandez, Siwar Ben Hadj Ali, Mark Asch, Alejandro A. FrancoBatteries & Supercaps
From cathode formulation to dried electrode: in this publication, a hybrid digital model integrates physics-based simulations with deep learning to predict Li-ion cathode electrode microstructure, offering a powerful tool to accelerate battery design and optimization.
- 3D Resolved Computational Modeling to Simulate the Electrolyte Wetting of a Lithium-Ion Battery Cell with 18650 FormatEmmanuel Yerumoh, Imelda Cardenas-Sierra, Francisco Fernandez, Alejandro A. Franco
The electrolyte wetting of a lithium ion battery cylindrical cell is explored in this study with a 3D resolved continuum model that considers the exact spiral geometry found in commercial 18650 cells. The jelly roll architecture and capillary pressure are shown to be key determinants of the wetting degree and electrolyte distribution within the cell.
- Physics-Assisted Machine Learning for the Simulation of the Slurry Drying in the Manufacturing Process of Battery Electrodes: A Hybrid Time-Dependent VGG16-DEM ModelDiego Eduardo Galvez-Aranda, Francisco Fernandez, Alejandro A. FrancoACS Applied Materials & Interfacesdoi: https://pubs.acs.org/doi/10.1021/acsami.4c23103
In this study, we present a hybrid Physics-Assisted Machine Learning (PAML) model that integrates Deep Learning (DL) techniques with the classical Discrete Element Method (DEM) to simulate slurry drying during a lithium-ion battery electrode manufacturing process. This model predicts the microstructure evolution leading to the formation of the electrode as a time-series along the drying process.
- Reconstruction of electrochemical impedance spectroscopy from time-domain pulses of a 3.7 kWh Lithium-Ion Battery ModuleManuel Kasper, Manuel Moertelmaier, Hartmut Popp, Ferry Kienberger, Nawfal Al-Zubaidi R-Smithelectrochem
This publication demonstrates the reconstruction of battery electrochemical impedance spectroscopy (EIS) curves from time-domain pulse testing and the distribution of relaxation times (DRT) analysis. In the proposed approach, the DRT directly utilizes measured current data instead of simulated current patterns, thereby enhancing robustness against current variations and data anomalies.
- Transfer learning assessment of small datasets relating manufacturing parameters with electrochemical energy cell component propertiesFrancisco Fernandez ,Soorya Saravanan ,Rashen Lou Omongos ,Javier Fernandez Troncoso ,Diego E. Galvez-Aranda ,Alejandro A. Franconpj advanced manufacturing
This publication examines how Machine Learning (ML) models can help to overcome the time-consuming and costly optimiziation of electrochemical cells for energy storage in manufacturing. While, typically, large amounts of data are required for ML models, this new approach proposes a simple application of Transfer Learning (TL) which only needs a small amount of data.
- Electrochemical Analysis of Carbon-Based Supercapacitors Using Finite Element Modeling and Impedance Spectroscopy Ahmad Azizpour, Niko Bagovic, Nikolaos Ploumis, Konstantinos Mylonas, Dorela Hoxha, Ferry Kienberger, Nawfal Al-Zubaidi-R-Smith and Georg GramseEnergies
In this study, we investigate the electrochemical performance of carbon-based electrodes with ionic liquid electrolytes, employing calibrated impedance spectroscopy and FEM modelling. Our findings compare activated carbon electrodes with advanced graphene electrodes, revealing how electrode structure influences ion transport mechanisms.
2024
- Electrochemical Scanning Microwave Microscopy Reveals Ion Intercalation Dynamics and Maps Active Sites in 2D CatalystMohamed Awadein, Abhishek Kumar, Yuqing Wang, Mingdong Dong, Stefan Müllegger, Georg Gramsesmall
In this publication, electrochemical scanning microwave microscopy (EC-SMM) is introduced as a means to address the demand for new, sustainable and lightweight material for the swift and efficient storage of high energy densities. EC-SMM enables local measurement of electrochemical properties with nanometer spatial resolution and sensitivity down to atto-Ampere electrochemical currents.
- Battery testing ontology: An EMMO-based semantic framework for representing knowledge in battery testing and battery quality controlPierluigi Del Nostro, Gerhard Goldbeck, Ferry Kienberger, Manuel Moertelmaier, Andrea Pozzi, Nawfal Al-Zubaidi-R-Smith, Daniele TotiComputers in Industry
This publication describes a new Battery Testing Ontology (BTO) for battery testing and quality control which offers an assortment of battery cell tests specifying required test hardware and calibration procedures, mechanical figuring of batteries and electrical measurement data. It aligns with the Elementary Multiperspective Material Ontology (EMMO) and other ontologies for interoperability.
- Quality Inspection of Battery Separators by Partial Discharge SpectroscopyPeeyush Kumar, Manuel Kasper, Ferry Kienberger, Georg GramseChemElectroChem
Quality control is highly relevant for the safety, sustainability, and efficiency of the battery manufacturing process. An early and reliable detection of failures in the production chain is important. The article presents a method for detecting micrometric imperfections and contaminations on the battery separator before filling the battery stack with the electrolyte.